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Excavator Boom Accessories (excavator arm parts): Heavy Load Carrying Core Structural Assembly

Excavator Boom Accessories (excavator arm parts): Heavy Load Carrying Core Structural Assembly

Excavator boom accessories (excavator arm parts) are a collection of key components that constitute the main body and transmission system of the boom, covering 20 + subdivision categories such as boom cylinders, pin shafts, shaft sleeves, connecting rods, ear plates, wear-resistant bushings, etc., which are responsible for converting hydraulic power into mechanical force to achieve the lifting, expansion and bearing of the boom.It directly affects the working radius, load capacity and stability of the equipment. The products cover a full range of excavators from 1 to 80 tons, and are suitable for 50 + mainstream models such as Carter 320D, Komatsu PC200-8, Sany SY215C, Volvo EC360, etc.
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Advantages Of Excavator Arm Parts

Cylinder Barrel Integral Forging Process, No Risk Of Cylinder Explosion In Mine Heavy Load

The boom cylinder adapted to Carter 349 D is integrally forged with 45 # steel, the wall thickness uniformity is 98%, the rated working pressure is 35MPa, and it can withstand 200 K N instantaneous impact force when loading in hard rock. The actual measurement of Inner Mongolia mine shows that there is no leakage after 600 hours of continuous heavy load operation, which is 90% lower than the risk of cylinder explosion of splicing welded cylinder, and there is no cylinder failure within six months after the replacement of a fleet.

Chrome-Plated Pin Wear Layer, Service Life Extended To 3000 Hours

The surface of Komatsu PC200-8 boom pin shaft is treated with double-layer chromium plating. The thickness of the chromium layer is 0.08 mm, and the hardness reaches HV900. It is matched with the copper-based shaft sleeve to form a lubricating pair. According to the feedback from the municipal engineering team, the traditional pin shaft has abnormal wear and noise in 1500 hours of concrete crushing. This type can be used stably for 3000 hours, reducing the frequency of shutdown and replacement by 50%, and saving 6000 yuan per year.

Miniature Digging Lightweight Accessories Reduce Fuel Consumption By 10%

The Kubota U15 boom fitting is made of 6061-T6 aluminum alloy, the thickness of the ear plate is reduced from 8mm to 6mm, the overall weight is reduced by 25%, but the tensile strength is maintained at 260 MPa. In the orchard operation test, the energy consumption of the equipment was reduced when lifting the boom, the fuel consumption per hour was reduced from 2. 8 L to 2. 5 L, 2. 4 L diesel oil could be saved for 8 hours per day, and the annual fuel cost was reduced by more than 2000 yuan.

Precise Control Of Hole Position For All Models, No Secondary Processing Required For Installation

SANY SY215C boom ear plate is processed according to the original 3D model, with hole tolerance of ± 0.02 mm and fit clearance with the pin shaft of 0.12 mm. When an engineering team was replaced, two people completed the installation of the whole set in two hours, without grinding and reaming, the boom lifting of the test machine was not stuck, and the action accuracy was the same as that of the new machine, which saved the average debugging time of 4 hours for traditional accessories.

Our Product

Excavator boom accessories (excavator arm parts) is the key system to ensure boom lifting, bearing and precise operation, including boom cylinder, pin shaft, shaft sleeve, ear plate, connecting rod and other core components, covering the full scene requirements of 1-80 ton excavator.Adapt to Carter 320D, Komatsu PC200-8, Sany SY215C, Volvo EC360 and other 30 + mainstream models.

Carter 349D special kit is recommended for mine heavy-duty scenarios: the boom cylinder is made of 45 # steel integrally forged cylinder, with a wall thickness of 20mm and a rated pressure of 35MPa. With HARDOX500 wear-resistant ear plate, it can withstand 200 kN impact force in granite loading, and the measured working time without leakage is over 800 hours;The chrome-plated layer on the surface of the pin shaft is 0.1mm thick, which is matched with the high-chromium cast iron shaft sleeve, and the wear resistance is 60% higher than that of the ordinary one.

Municipal engineering is suitable for the lightweight kit of Komatsu PC200-8: the boom connecting rod is made of HG785 high-strength steel, the weight is reduced by 15% but the strength remains unchanged, the clearance between the pin shaft and the shaft sleeve is controlled within 0.1mm, and the response speed of concrete crushing is increased by 12%. According to the feedback from a municipal team, after replacement, the equipment completes 5 more operation cycles per day.

The special accessories of U15 are mainly made of aluminum alloy, and the ear plate is designed by topology optimization, which can reduce the weight by 30% on the premise of ensuring the tensile strength of 260 MPa, and reduce the fuel consumption by 0. 3 L per hour when digging ditches in orchards.All accessories are processed according to the original hole accuracy, Sany SY215C installation without reaming, two teams can complete the complete set of replacement in 3 hours, a project team measured that the swing of the boom is reduced by 40%, and the operation stability is significantly improved.

FAQ

Is the installation dimension of the boom cylinder of the Carter 320D exactly the same as that of the original parts?

Exactly. According to the original drawing, the error of cylinder outer diameter and earring pitch is ≤ 0.02 mm, and the thickness of chrome-plated layer of piston rod is up to 0.05 mm. After replacement by Guangdong Engineering Team, it fits perfectly with the original boom ear plate, the hydraulic pipeline does not need to be adjusted, there is no leakage after starting, and the lifting speed is consistent with the original parts.
40CrNiMo is recommended to match with Komatsu PC360 mine type. The surface hardness is HRC45, the shear strength is 800MPa, and the service life is two times longer than that of 45 # steel pin in iron ore loading. Shanxi mine test shows that a single pin can withstand 3000 times of heavy load impact without deformation.
Mixing is not recommended. The thickness of the boom ear plate of Kubota U15 is only 6mm, and the diameter of the pin shaft is 25mm. If the universal model with a diameter of 30 mm is used, the ear plate will be cracked due to excessive stress. After 3 days of mixed use by Zhejiang users, the ear plate was deformed and returned to normal after replacing the special accessories.
It is recommended to replace the whole set. The shaft sleeve and pin shaft of SANY SY215C are matching parts, and the wear marks of the old pin shaft will accelerate the wear of the new shaft sleeve. After changing the shaft sleeve of a motorcade, abnormal noise appeared in one month, and the service life was extended to 1500 hours after the complete set of replacement.

"Actual Measurement Of Municipal Engineering Team: Sany Sy215c Is Replaced With A Complete Set Of Boom Accessories, And

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What Our Clients Are Saying?

 Captain Zheng
Captain Zheng
Inner Mongolia Open-pit Mine Construction Team
"Carter 349d Has Changed Its Heavy-Duty Boom Accessories, And The Hard Rock Operation In The Mine Has Not Gone Wrong For

The previous cylinder leaked oil after 3 months. After replacing this set of integrally forged parts, Carter 349D carried 200 cars of granite every day. After 8 months, there was no abnormal noise in the boom and no oil leakage in the cylinder. The wear of pin shaft and shaft sleeve is very slow, and now it is only maintained once every three months, which saves half the effort than before.

Manager Wu
Manager Wu
Jiangsu Municipal Engineering Company
"Municipal Crushing Efficiency Increases By 20% After Komatsu Pc200-8 Changes The Boom Pin"

The original pin shaft is worn bald, the boom is always stuck, and the broken concrete is at most 10 trucks a day. With this new chrome-plated pin, Komatsu PC200-8 moves very smoothly and lifts its arm a lot faster. Now it can break 12 cars a day, and the construction period is 5 days ahead of schedule. The supervisors all boast of its high efficiency.

Boss Chen
Boss Chen
Shandong Fruit and Vegetable Plantation
"Kubota U15 Aluminum Alloy Accessories, Orchard Operations Can Really Save A Lot Of Oil."

In the orchard, the original iron fittings are too heavy, and the fuel consumption of Kubota U15 is 3.2L per hour. Changed this set of aluminum alloy boom accessories, looks light but strong, digging fruit tree pits is enough, now the fuel consumption is reduced to 2.8 L, 10 hours a day can save 4 liters of fuel, a year down the fuel cost less than 3000.

Master Liu
Master Liu
Henan Construction Engineering Team
"Sany Sy215c Boom Shaft Sleeve Is Stuck, And It Will Be Fine If It Is Replaced With A Model With A Lubricating Groove."

Last month, the boom was suddenly stuck and could not move. When it was disassembled, it was found that there was no lubrication groove in the shaft sleeve, and there were all traces of dry grinding. Changed this with spiral lubrication groove, Sany SY215C is now lifting the arm very smoothly, the master said that the grease can be stored, this month there is no problem, much stronger than the last change of ordinary shaft sleeve.

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Carter 320D Boom Cylinder Assembly (Mine Heavy Duty)

35mpa Ultra High Pressure Cylinder, Carter 349d Mine Operation No Leakage

35mpa Ultra High Pressure Cylinder, Carter 349d Mine Operation No Leakage

The boom cylinder suitable for Carter 349D adopts 45 # steel integral forging cylinder barrel with wall thickness of 22 mm and built-in imported polyurethane seal, which can withstand 35MPa instantaneous high pressure. According to the actual measurement of Inner Mongolia Iron Mine, there is no leakage in 800 hours of continuous heavy-duty operation, which is three times higher than the anti-explosion ability of ordinary cylinders, and the service life of a single cylinder reaches 12000 hours.
Bimetal Composite Pin, Komatsu PC200-8 Wear Life Doubled

Bimetal Composite Pin, Komatsu PC200-8 Wear Life Doubled

Komatsu PC200-8 special pin shaft adopts bimetal structure of 40Cr core + high chromium cast iron surface layer, with surface hardness up to HRC60. With graphite lubricating shaft sleeve, the abrasion loss in municipal concrete crushing operation is reduced by 50%.According to the feedback from an engineering team, the traditional pin shaft needs to be replaced in 1500 hours, which can be used stably for 3000 hours and reduce the loss of downtime by 8000 yuan per year.
Aluminum Alloy Lightweight Package, Kubota U15 Fuel Consumption Reduced By 12%

Aluminum Alloy Lightweight Package, Kubota U15 Fuel Consumption Reduced By 12%

The Kubota U15 boom fitting is forged with 6061-T6 aluminum alloy, and the weight of the ear plate is reduced by 30%, but the tensile strength is maintained at 260MPa.Shandong orchard test shows that the energy consumption of equipment lifting is reduced, the fuel consumption per hour is reduced from 2.8 L to 2.45 L, the daily operation saves 3.5L diesel oil, and the annual fuel cost is reduced by 2800 yuan.
Spiral Lubrication Groove Shaft Sleeve, Sany Sy215c Seizure Rate Reduced By 90%

Spiral Lubrication Groove Shaft Sleeve, Sany Sy215c Seizure Rate Reduced By 90%

SANY SY215C special shaft sleeve is equipped with 3 spiral lubrication grooves, which can increase the grease storage capacity by 60%, and is matched with double-lip sealing ring to isolate dust. After the use of Henan Capital Construction Team, the stagnation of the boom caused by lack of oil was reduced from 2 times per month to 0.2 times, and the single maintenance cycle was extended from 500 hours to 800 hours, saving 30% of the maintenance time.
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