Bulldozer Track Rollers: High-Strength & Durable for All Models

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Bulldozer Track Rollers: The Backbone of Stable Track Operation

Bulldozer Track Rollers: The Backbone of Stable Track Operation

The crawler rollers of the bulldozer serve as the core load-bearing component of the crawler system, bearing more than 60% of the equipment's weight. Their performance directly affects the tension balance and operational stability of the crawler. Our crawler rollers cover over 40 mainstream models, such as Caterpillar D5-D9, Komatsu D51-D155, Volvo SD160, etc. They are made by casting an integrated wheel body from QT700 high-strength ductile iron, and undergo isothermal quenching treatment, achieving a hardness of HB240-280. Compared with ordinary cast iron crawler rollers, their anti-deformation ability has been enhanced by 50%. The load-bearing system of these rollers adopts a double-row conical roller structure, equipped with double lip Vitani oil seals and labyrinth-type dust-proof covers. The dust-proof and water-proof level reaches IP67, effectively preventing sand and mud from invading, and ensuring stable rotation in harsh environments such as mines and wetlands.
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Advantages Of Bulldozer Track Rollers

Our track rollers cover a full range of models such as Caterpillar D5-D9, Komatsu D51-D155, Volvo SD160, etc. The body of the wheel is made of QT600-3 ductile iron, with a hardness of HB220-260 after aging treatment, and the deformation-resisting ability is 30% higher than that of ordinary cast iron. The bearings are imported double-sealed structure, filled with high-temperature grease, which can work stably under the environment of - 20℃ to 120℃, and the dustproof and waterproof grade is up to IP66, which can effectively avoid the stagnation caused by the intrusion of mud and sand.

Ductile Iron Wheel Body, 50% Increase In Deformation Resistance

Adopting QT700 high-strength ductile iron casting, the tensile strength of the wheel body reaches 700MPa, which is stronger than ordinary gray cast iron pallets in terms of impact resistance. In Carter D7 mine operation, no cracks in the face of rock impact, and the service life is extended to 18 months, far exceeding the average level of 10 months for similar products.

Double-Sealed Bearings, Adapt To Dusty And Muddy Environment

Built-in double-lip Viton oil seals + metal dust cover, forming double protection, dustproof and waterproof rating IP67. When Komatsu D65 is working in swampy land, the bearings are free from mud and sand intrusion for 6 months, and the rotating resistance is reduced by 30% compared with the ordinary pallet, which reduces the wear of the crawler chain.

Accurate Adaptation For All Models, Zero Adjustment For Installation

Processed according to the original drawings of Carter D6, Komatsu D85, etc., the error of mounting holes is ≤0.05mm, and the fitting degree of the wheel rim and the track chain link reaches 99%. When an engineering team installs Volvo SD160 pallet, the replacement is completed in 20 minutes without grinding the holes, and there is no abnormal vibration when the machine is turned on.

Scenario-Based Link Design, Suitable For All Working Conditions

The mining model increases the link thickness by 2mm, which improves the impact resistance by 30%, and is suitable for the Kart D8 to work in hard rock areas; the general-purpose model optimizes the link curvature, which reduces the friction resistance with the ground, and is suitable for earthmoving; and the wetland model's lightweight design reduces the fuel consumption of the equipment by 8%, which meets the different working requirements in an all-around way.

Our Product

Our Bulldozer Track Rollers cover a full range of models such as Caterpillar D5-D9, Komatsu D51-D155, John Deere 650K-850K, etc., which are the key components to ensure the stable operation of the track system. The core wheel body is made of QT700 high-strength ductile cast iron, with hardness of HB240-280 after aging treatment, which can withstand 12-18 tons of pressure on a single wheel and is not easy to be deformed in the face of mining gravel impact. Optimized for different operation scenarios: the mining model with 3mm wear-resistant layer on the wheel surface is suitable for KAT D7 to work in hard rock area; the wetland model with double-sealed bearings and waterproof grade IP67 is suitable for Komatsu D65 to work in the mud for a long period of time; and the general-purpose model balances the durability and cost to meet the needs of daily earthmoving projects.

Our bulldozer track rollers are the “invisible pillars” of the track system, which are suitable for the main models of 20+ brands such as Caterpillar, Komatsu, John Deere, etc., covering from light municipal engineering to heavy mining operations.

The core wheel body is made of QT700 ductile cast iron, hardened by medium frequency quenching treatment, with hardness of HB240-280, and the single wheel can carry up to 12-18 tons, which is not easy to be deformed in the face of high-frequency impacts of mining gravel. For the Caterpillar D7 mining pallet, the wheel surface is specially surfaced with 3mm tungsten carbide wear-resistant layer, and after 10 months of using the D7 in an iron ore mine, the wear of the wheel surface is only 0.8mm, which extends the service life of the wheel by 60% compared with that of an ordinary pallet.

Wetland operation choose “seal strengthening model”, suitable for Komatsu D65 pallet is equipped with three-layer Viton oil seals, waterproof grade IP68, in 1.2 meters deep muddy water environment, the bearings will not enter water for 6 months; cold area special model (suitable for John Deere 650K) filled with -40 ℃ low-temperature lubricating grease, even in the northeast of the -30 ℃ of the cold, still rotate flexibly after starting, no jamming, no jamming. Even in the cold of -30℃ in Northeast China, it still rotates flexibly after starting, and there is no stagnation phenomenon.

All the wheels are strictly processed according to the original size, the error of mounting holes is less than 0.05mm, and the fit between the wheel rim and the track link reaches 99%, which can be replaced in 15 minutes by an ordinary maintenance team without any additional debugging. Measurement shows that under the average daily operation intensity of 8 hours, it can reduce the wear of track chain by 30% and extend the overall replacement cycle to more than 2,000 hours.

FAQ

Can your pallet be adapted to Caterpillar D9?

Yes. This heavy-duty model, specially designed for Caterpillar D9, has wheel thickness of 32 millimeters, axle diameter of 50 millimeters, and single-wheel load of 20 tons. It is fully compatible with its 18-ton crawler pressure and exhibits stable performance in the hard rock areas of the mine.
We recommend the “Wetland Seal Model”, which is suitable for Komatsu D65, with three layers of oil seals + labyrinth dust cover at the axle, waterproof grade IP68, and can isolate the mud and sand in 1.2 meters deep muddy water, and it is used in the D65 of a fishpond dredging project for 6 months without any change of bearings.
It depends on the working conditions. Mining operations (e.g. Carter D7) are recommended to be checked in 12-15 months; earthmoving projects (John Deere 650K) can be used for 18-24 months; wetland environments (Volvo SD160) can last up to 20 months or more if the sealed model is used.
No adjustment is needed. All the wheels are processed according to the original factory parameters, for example, the wheel adapted to Komatsu D85, the error of the mounting holes is ≤0.05mm, and it can be fixed directly in the right position, and a certain engineering team installed it and started the machine without any runout.
No. The cold zone model is filled with -40℃ low-temperature grease, suitable for John Deere 650K, Carter D6 and other models. Feedback from customers in Northeast China shows that it still rotates flexibly and has no stalling problem under the environment of -30℃.

Bulldozer Track Rollers: 3 Scenarios to Show You How to Avoid Pitfalls

Bulldozer track rollers (bulldozer track rollers) is inconspicuous, but can determine the life of the track -- a team of engineers due to the use of the wrong wheel, 3 months to wear out the entire track chain, the loss of more than 50,000 yuan. This article combines the measured data of Carter, Komatsu and other models to teach you to choose the track rollers according to the scene.
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What Our Clients Are Saying?

Manager Wang
Manager Wang
Mining Equipment Department
“The Carter D7 Has Been Used In The Quarry For 14 Months, And The Carrier Wheel Is Not Deformed ”

The previous carrier wheel did not last more than 8 months in the quarry and then cracked, after replacing this heavy-duty model, the Carter D7 dislikes hard rock every day, and the wheel body has not cracked in 14 months, and the bearings are still very smooth.

Boss Zhao
Boss Zhao
Aquaculture Engineering Team
“Komatsu D65 In The Fish Pond Soaked For 6 Months, The Carrier Wheel Bearing Did Not Enter The Mud ”

This sealed model pallet installed on the Komatsu D65, disassembled to see the bearings clean, 6 months did not change the grease, cheaper than the original half also durable.

Captain Liu
Captain Liu
Northeast Municipal Engineering Team
“Northeast -30 ℃, John Deere 650k Wheel As Usual Turn”

In winter -30 degrees Celsius, the previous pallet always stalled in the morning start. After changing the cold zone models, even if the stop for a whole night, John Deere 650K a fire on the go, bearing grease did not freeze, this half a year without delay.

Master Chen
Master Chen
Heavy Machinery Repair Shop
“Volvo Sd160 Change Pallet, 15 Minutes To Get Done Without Adjusting ”

Before the replacement of the carrier wheel always have to spend more than 1 hour to adjust the wheelbase, this Volvo SD160 special models of the hole position is particularly accurate, the bolt on the tightening, 15 minutes to finish. Started to try, the track does not run off, the vibration is much smaller than before.

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Carter D7 Heavy-Duty Carrier: Specialized For Impact Resistance In Hard-Rock Areas Of Mines Komatsu D65 Wet-Land Carrie

Full Series Of Undercarriage Parts Coverage, Suitable For 95% Of Mainstream Bulldozer Models

Full Series Of Undercarriage Parts Coverage, Suitable For 95% Of Mainstream Bulldozer Models

Dozer undercarriage parts include complete components such as track chain, carrier wheel, supporting wheel, guide wheel, etc., accurately adapted to 20+ brands of models such as Kart D5-D9, Komatsu D65-D155, John Deere 650K-850K, etc., and a single set of accessories can Realize the whole chassis system upgrading, no need to worry about parts matching.
Forged With Military-Grade Materials, Life Expectancy In Extreme Working Conditions Is Increased By 50%

Forged With Military-Grade Materials, Life Expectancy In Extreme Working Conditions Is Increased By 50%

The core components are forged with 40CrNiMo alloy + overall quenching process, the hardness of track links reaches HRC58-62, and the tensile strength of the carrier wheel body is 700MPa.
Scenario-Based Customized Solution Reduces Comprehensive Maintenance Cost By 30%

Scenario-Based Customized Solution Reduces Comprehensive Maintenance Cost By 30%

Thickened chain links for mine model to prevent impacts, IP68 sealing for all parts of wetland model, and general-purpose model to balance cost and durability. Zhejiang wetland project of Komatsu D65 after the use of customized kits, the chassis maintenance cycle from 3 months to 8 months, downtime losses straight down 40%.
Original Factory-Level Precision Tolerance, Installation Efficiency Increased By 60%

Original Factory-Level Precision Tolerance, Installation Efficiency Increased By 60%

All parts are reproduced 1:1 according to the original drawings, chain link spacing error ≤ 0.05mm, and torque tolerance of mounting holes for the carrier wheel ≤ 0.1mm. When replacing the 850K chassis kit of John Deere in an engineering team, the installation was completed by 2 people in 6 hours, which was shortened by half compared with the industry average time.
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